Activation Plant Specification
Output range: 2.6-8 T/D
Applications: The activation plant is widely used in the activation of wood-based activated carbon, coal-based activated carbon, fruit core carbon, and other carbon raw materials.
Customized service: Due to the wide variety of carbonization materials used for activated carbon production, the quality requirements for activated carbon products are also different, so activation equipment needs to be customized around special needs. We provide the activated carbon manufacturing process service you need.
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What is Carbon Activation Plant
Carbon activation plant is continuous production equipment used to produce high-quality activated carbon from carbon raw materials by means of physical activation. Carbon activation plants can be used in the activation process of biomass carbonization materials, charcoal, and coal-based carbon. The carbonized material is obtained by the carbonization plant, and the raw materials of the biomass carbonized material are various, including but not limited to coconut shell, apricot shell, palm shell, nut shell, fruit shell, sawdust, rice husk, straw, etc.
The main equipment of the activation production line is the carbon activation kiln. The final product activated carbon produced by the continuous activation kiln produced by AGICO has high quality and can be widely used in water purification and other fields.
Activation Process
In the activated carbon manufacturing process, after the carbonized material enters the high-temperature activation furnace, under the action of the activation medium steam, the steam is fully contacted with the carbon material to be activated, and a reduction reaction occurs, thereby completing the activation process. During the period, carbon monoxide, carbon dioxide, nitrogen, and other hydrocarbon gases will be produced, and the purpose of creating pores in the carbon particles is achieved through the gasification reaction of carbon.
The main equipment of the activation plant includes a material silo, elevator, feeder, carbon activation kiln, temperature measurement device, PLC control cabinet, cooling device, settling chamber, fan, and dust removal device.
| Items | Parameters | Items | Parameters |
|---|---|---|---|
| Material | Hard wood-based charcoal materials | Carbonized material | Moisture <1%; particle size 1-10cm; ash <5% |
| Activated carbon | Iodine adsorption value＞1100mg/s; methylene blue＞10ml/01.g | Discharge temperature | 350-400℃ |
| Temperature after cooling | ＜50℃ | Total power | ＜100kw |
| Steam volume | 1.5-3t/h (saturated superheated steam) | Steam pressure | 8kg |
| Steam flow rate | 1.5-2t/h | Activation inlet temperature | 900-950℃ |
| Activation furnace inlet temperature | 950-1050℃ | Equipped with induced draft fan | Power 420kw; air volume 20,000m³/h; wind pressure 1300mpa |
| Feeding method | Elevator live spiral feeder | Activation conditions | Saturated superheated steam + high temperature + penetration activation |
| Flue gas composition | Wood tar wood vinegar liquid, water, carbon dioxide, hydrocarbon | Dust removal method | Cyclone collector + cloth bag dust collector + water bath spraying device |
| Cooling method | Converter natural cooling tube + external cooling water bath converter | Fire-resistant material | Steel wire fiber castables shaped high alumina refractory knife brick |
| Refractory material high-temperature resistance | ＞1300℃ | Insulation thickness | ＞40cm |
| Flue gas volume | 10,000m³/h | Temperature sensing thermocouple | Quantity: 3; high-temperature resistance >1200℃ |
Outstanding Advantages of Activation Equipment
As the largest activated carbon plant machinery manufacturer in Asia, AGICO has dozens of core patented technologies in the fields of high-end activated carbon production, activated carbon equipment technology development, and hazardous waste activated carbon regeneration technology. The annual export value of activated carbon production equipment can reach 200 million Yuan, and the market share of activated carbon equipment in Asia can reach 55%.
Full steam activation ambience
The new activation kiln designed by AGICO adopts a full steam activation ambience, which can effectively improve the activation effect of activated carbon. We have the core technology of high-end activated carbon production equipment, designed activation furnace production line with high production efficiency, and high quality of finished activated carbon.
Continuous operation mode to support large-scale production
Activated carbon rotary kiln is a device that uses physical methods, that is, high temperature + steam, to continuously activate carbon raw materials for production. Activated carbon rotary kiln can carry out continuous long-term uninterrupted production, with a large production capacity. The finished product quality indicators such as methylene blue adsorption value, iodine value, and other indicators are excellent.
Flexible and convenient operation, lower labor cost
All activated carbon activation equipment adopts a PLC control system, which changes the traditional operation mode, greatly reduces the labor intensity of workers, and greatly saves labor costs. The quality and safety of the activated carbon production process are controllable, which effectively improves production efficiency.
Successful Carbon Activation Plant Cases Show
Peru gold mine activated carbon activation plant project
Material: coconut shell carbon
Output: 5T/D
Gold mines require a lot of activated carbon, and have higher requirements on the methylene blue adsorption value and iodine value of the finished activated carbon. AGICO activated carbon activation production line uses steam physical activation method to activate coconut shell carbon raw materials, which can meet the needs of customers for high-quality activated carbon and achieve a sufficient supply of activated carbon.
| Project Address | Equipment | Quantity | Annual Capacity | Cooperation Method | Date |
|---|---|---|---|---|---|
| Yunnan | Activated carbon carbonization equipment & Activated carbon activation equipment & Crushing and screening equipment | 1 set | 1500 tons | EPC with technical cooperation | 2016 |
| Thailand | Activated carbon carbonization production line & Activated carbon crushing and screening production line | 4 sets | 8000 tons | EPC | 2017 |
| Chinese Academy of Forestry | Carbon cooler & screw conveyor | 1 set | 10,000 tons | EPC | 2018 |
| Russia | Activated carbon activation plant | 1 set | 10,000 tons | EPC | 2019 |
| Indonesia | Activated carbon carbonization equipment & Activated carbon activation equipment | 1 set | 4000 tons | EPC | 2021 |